[Translate to English:] Heidenbluth - Automatisierung

Efficient, precise, future-proof: Automated robot welding cells

Automated robotic welding cells are revolutionizing production: They offer maximum precision, increase efficiency, and minimize human error. Through intelligent programming and flexible adaptation to different workpieces, they open up unprecedented possibilities for economical and sustainable manufacturing. Whether for small batches or mass production, robotic welding cells are the key to modern welding technology and a new era of automation.

Automation with Heidenbluth: Efficient welding robotics for medium-sized businesses

Our welding robots and customized welding cells offer the perfect solution to the skilled labor shortage and help medium-sized companies remain competitive even in challenging times. From the initial concept to commissioning, we support our customers throughout the entire project process and ensure that every solution is precisely tailored to their specific requirements.

With our proven Heidenbluth planning process, we make it easy for you to implement automation effectively. For over 50 years, we have been not only a first-class partner for welding and cutting technology, but also a creative idea generator and innovation leader. Through our foresight and commitment, we develop solutions that exceed the standard and optimally prepare your production for the future – automated, precise, and reliable.

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Automation brochure (pdf, 4 MB)

Five reasons for automation in welding technology

Automation in welding technology is more than a trend – it's an answer to the challenges and demands of modern production. From efficiency to precision, automation offers numerous advantages that increase both competitiveness and product quality. Here are five compelling reasons why automation in welding technology is worthwhile:

Higher capacity with the same time investment

In series production, the welding processes to be performed are initially set up and can then be repeated as often as needed. Automated systems perform the required work steps significantly faster than manual production.

As a rule of thumb:
the higher the number of individual orders, the greater the time and cost savings achieved through the automation process.

Consistent quality

One of the greatest advantages of automated welding is its exceptionally high process reliability. This guarantees consistently high and reproducible quality for every manufactured part, even if the conditions are not optimal.

In times of increasing demands on the execution, resilience and durability of workpieces, an unquestionable level of quality is now an indispensable component in the customer-supplier relationship.

Fast amortization

The attractive leasing and financing offers for welding robots are usually significantly lower than the labor costs for skilled workers. Studies show that even for a series of around ten units, the automated process is more cost-effective than manual welding. From an economic perspective: a clear decision.

A more relaxed approach to the skilled worker shortage

Simple welding processes shouldn't tie up skilled personnel. Automated systems offer an alternative for increasing the productivity of your production. A single operator can easily work at two welding stations simultaneously. Welding robots complement your staff and free up capacity, while also providing additional security against labor shortages.

Fully exploit competitive advantages

Ultimately, what you gain is a full-fledged competitive advantage.

In short, automation offers you a reduction in your operating costs while simultaneously increasing production capacity, thus providing greater flexibility in margins and quotations. Consistent and reproducible quality maintains excellent customer satisfaction, while your employees experience a noticeable reduction in workload. You yourself benefit from both the economic advantages and the peace of mind that comes with making your company more future-proof and, in a pinch, less dependent on temporary staffing needs.

Your individual welding solution in just a few steps

With Heidenbluth, you'll achieve your customized welding solution in just a few clearly structured steps. We begin by listening carefully to your needs: Together, we discuss your requirements, production goals, and the specific challenges your company faces. During the planning phase, we develop a tailored concept perfectly suited to your requirements – from selecting the optimal welding robots and welding cells to planning the necessary safety measures.

Following detailed planning comes implementation: Our experienced technicians install the solution directly at your site and seamlessly integrate it into your existing processes. Naturally, all employees receive thorough training to ensure they can operate the new technology safely and efficiently. Even after successful commissioning, we remain at your side with comprehensive service and support. This way, you'll achieve a welding solution that takes your production to the next level, step by step.

No two component requirements are alike. Therefore, not only do the geometries of individual workpieces differ, but also the expectations regarding function, load-bearing capacity, and design. Our product and material experts analyze and define all relevant parameters with you and, based on this, create a sketch for production planning. Typical challenges include the use of new materials, distortion, intensive post-processing, or difficult component handling.

Heidenbluth operates one of Germany's largest application centers with over twenty semi- and fully automated systems. Based on our many years of experience, we know which of these systems best suits your specific requirements. Qualified application engineers conduct initial welding trials and test various processes, methods, and settings until optimal results are achieved.

We invite you to our application center. Together, we will present and discuss our concept, including drawings, a detailed cost-benefit analysis, and, of course, a practical demonstration. Fine-tuning will take place during the final coordination of details and any additional customer requirements.

Once the solution is finalized and manufactured, our application engineers will handle the setup, programming, and commissioning of your system on-site. Automation always involves a degree of change. If desired, we can involve your employees in the process and familiarize them with the new technology through application training. At this point, we will be confident in fully demonstrating the advantages of automated welding.

The solution is in place, and production can begin immediately and at full capacity. As your service partner, we are here to support you with any questions you may have, especially during this critical phase. Naturally, as a Heidenbluth customer, you will benefit from our excellent and comprehensive service offerings not only immediately after your purchase, but also in the long term.